Lubri Chem

Semi-synthetic cutting oil is a type of lubricant used in machining processes such as turning, milling, drilling, and grinding. It is a blend of mineral oils  and  synthetic additives designed to provide superior lubrication and cooling properties compared to conventional mineral oils, but without the full cost of a completely synthetic fluid.
Key Features of Semi-Synthetic Cutting Oil:1. Lubrication: Like all cutting oils, semi-synthetic oils reduce friction between the cutting tool and the workpiece. This lowers heat generation, reduces tool wear, and improves surface finish.   2. Cooling: The oil also helps to dissipate heat generated during the cutting process. By maintaining optimal temperatures, it prevents overheating of both the tool and the workpiece, ensuring higher precision and reduced tool damage.
3. **Emulsification**: Semi-synthetic oils often form a stable emulsion when mixed with water. This helps improve heat transfer, enhance lubrication, and reduce smoke or fumes during high-speed machining.
4. **Cleaning and Chip Removal**: The fluid helps carry away chips and debris created during the cutting process, preventing them from interfering with the cutting action and reducing the likelihood of tool breakage.
5. **Corrosion Inhibition**: Many semi-synthetic cutting oils contain rust inhibitors to protect both the tool and the machine components from corrosion. This is especially important when working with ferrous metals or in humid environments.
6. **Improved Surface Finish**: Due to its balanced properties, semi-synthetic cutting oil can help achieve a smoother, more precise surface finish on the workpiece, which is crucial for many machining tasks.
Water (in some formulations)**: Some semi-synthetic oils are water-miscible, meaning they can be mixed with water to form a coolant-emulsion for certain machining operations.
Advantages of Semi-Synthetic Cutting Oil:1. **Better Performance than Mineral Oils**: Semi-synthetics combine the benefits of both mineral oil and synthetic oil, offering enhanced cooling, lubrication, and protection.   2. **Lower Cost than Full Synthetic Oils**: Semi-synthetic cutting oils provide excellent performance at a more affordable price point compared to fully synthetic cutting oils, which makes them a popular choice in cost-conscious applications.
3. **Reduced Smoke and Odor**: Semi-synthetics tend to produce less smoke and odor than mineral oil-based cutting fluids, improving the working environment in machine shops.
4. **Longer Tool Life**: The combination of effective cooling and reduced wear results in longer tool life and less frequent tool changes, which can reduce operating costs.
5. **Compatibility**: They can often be used across a wide range of materials (steel, aluminum, cast iron, etc.), though some formulations are more suited to specific materials.
Common Applications:- **Turning**: Cutting, shaping, and finishing metal workpieces with a rotating cutting tool.- **Milling**: Shaping metal using a rotating cutter, often with intermittent contact with the workpiece.- **Drilling**: Creating round holes in metal or other materials.- **Grinding**: Abrasive machining processes where cooling and lubrication are crucial to prevent damage to both the workpiece and the grinding wheel.- **Sawing and Tapping**: For operations where friction and heat buildup are a concern.
### Considerations:- **Mixing with Water**: For water-miscible oils, it's important to mix them correctly to achieve the right emulsion. Too much water can dilute the oil and reduce its performance, while too little water can cause excessive heat buildup and poor cooling.- **Maintenance**: Regular checks and monitoring of fluid levels, appearance, and cleanliness are crucial for maintaining optimal performance. Contaminants, such as metal chips or dirt, should be filtered out to avoid damaging the system or workpiece.

ALESSA SUPER 30 Semi-Synthetic Cutting Oil is a specialized lubricant used primarily in machining and metalworking applications. It is a semi-synthetic cutting oil, which means it combines both mineral oil and synthetic compounds to provide enhanced performance. Below are the key features and uses of Fine Kut SS 3000:

Key Features:

1. Semi-Synthetic Composition: This cutting oil is made with a blend of synthetic fluids and mineral oils, offering a balance between the lubricating properties of mineral oils and the cooling and performance benefits of synthetic oils.
2. Enhanced Lubrication: It provides excellent lubrication, which reduces wear and tear on cutting tools, extending tool life and improving machining efficiency.
3. Cooling Effect: The product helps in cooling the workpiece and cutting tools during operations, preventing overheating, which can cause metal deformation and poor surface finish.
4. Rust and Corrosion Protection: Fine Kut SS 3000 offers good protection against rust and corrosion, which helps in preserving both the machinery and the workpieces.
5. Good Chip Removal: It helps with the removal of metal chips produced during machining, ensuring smooth operations and preventing damage to both tools and workpieces.
6. Wide Application: It is suitable for various metalworking processes, including turning, milling, grinding, drilling, and tapping. It is typically used with ferrous and non-ferrous materials.
7. Low Odor: Compared to traditional cutting oils, Fine Kut SS 3000 generally has lower odor, making it more comfortable to use in manufacturing environments.

Applications:

• CNC Machining
• Turning
• Milling
• Grinding
• Drilling and Tapping
• Sawing and Surface Finishing

Advantages:

• Improved tool life and machining efficiency.
• Reduced heat generation and improved surface finish.
• Low maintenance due to better chip removal and reduced staining.
• Cost-effective in the long run due to its enhanced performance and lower consumption.

Safety & Handling:

As with all cutting oils, it is important to follow safety guidelines regarding handling and disposal. Avoid prolonged skin contact, and use proper personal protective equipment (PPE) such as gloves and goggles when handling the product.

ALESSA SUPER 90 Semi-Synthetic Cutting Oil is another advanced lubricant designed for use in machining and metalworking processes. Like the Fine Kut SS 3000, the SS 9000 is a semi-synthetic cutting oil, meaning it combines synthetic fluids with mineral oils to deliver high performance in various industrial applications.

Here are the key features and benefits of Fine Kut SS 9000 Semi-Synthetic Cutting Oil:

Key Features:

1. Semi-Synthetic Formula: It blends the benefits of synthetic base fluids and mineral oils, providing excellent lubrication, cooling, and chip removal capabilities. This formulation balances the advantages of both oils while minimizing the downsides of each.
2. Superior Lubrication: The SS 9000 cutting oil offers superior lubrication properties, reducing friction between cutting tools and workpieces, which leads to improved surface finishes and longer tool life.
3. Cooling Properties: It has strong cooling capabilities, helping to dissipate heat generated during machining processes. This prevents overheating, tool wear, and part deformation, ensuring better dimensional accuracy and surface quality.
4. Enhanced Tool Life: The semi-synthetic formulation minimizes tool wear and tear, which prolongs the life of cutting tools and reduces maintenance costs.
5. Corrosion and Rust Protection: Fine Kut SS 9000 provides effective protection against rust and corrosion, safeguarding the workpieces, machinery, and equipment from damage due to moisture and contaminants.
6. Cleaner Operations: This cutting oil assists in better chip removal and cleaner cutting, preventing build-up that could affect machining precision and part quality.
7. Low Odor and Smoke Generation: Compared to traditional cutting oils, Fine Kut SS 9000 produces less odor and smoke, contributing to a more comfortable and safer work environment.
8. Multipurpose Use: It is ideal for a wide range of machining operations, including turning, milling, grinding, drilling, and tapping, especially for both ferrous and non-ferrous metals.

Applications:

• CNC Machining
• Milling and Turning
• Grinding
• Drilling and Tapping
• Sawing and Surface Finishing
• Precision Machining

Advantages:

• Improved performance in both cooling and lubrication, ensuring better results in precision machining.
• Longer tool life due to reduced wear.
• Better surface finish on the workpiece.
• More efficient machining with reduced need for frequent tool changes.
• Lower smoke and odor, making it more comfortable for workers.
• Effective chip removal and reduced clogging during operations.

Safety and Handling:

Like all cutting oils, it's important to handle Fine Kut SS 9000 properly:

• Use protective gear such as gloves and safety glasses.
• Store the oil in a cool, dry place away from direct sunlight and excessive heat.
• Follow the manufacturer's safety guidelines for mixing, disposal, and usage to avoid any health or environmental hazards.

Conclusion:

Fine Kut SS 9000 Semi-Synthetic Cutting Oil is a versatile and high-performance fluid ideal for a range of machining operations. It improves tool life, enhances machining efficiency, and helps produce high-quality workpieces. This makes it a valuable choice for industries focused on precision, efficiency, and cost-effectiveness in their machining processes.

**Fine Kut SS 9000 Semi-Synthetic Cutting Oil (Premium)** is a high-performance cutting fluid formulated for precision machining applications. This oil combines the best features of **synthetic** and **mineral** oils to offer superior cooling, lubrication, and chip removal properties in a wide range of metalworking processes.
### Key Features:
1. **Semi-Synthetic Blend**:   - **Base Composition**: Fine Kut SS 9000 is a semi-synthetic cutting oil, meaning it is a blend of synthetic fluids and mineral oil. This combination provides the benefits of both types: the cooling efficiency and lubrication strength of synthetic oils, with the cost-effectiveness and stability of mineral oils.   - **Emulsifiable**: The product is designed to form a stable emulsion when mixed with water, which helps in achieving effective heat transfer, cooling, and lubrication during operations.
2. **Superior Lubrication**:   - The semi-synthetic formulation provides excellent lubrication properties, reducing friction and wear between the cutting tool and the workpiece. This results in smoother cutting, longer tool life, and better surface finishes.
3. **High Cooling Efficiency**:   - It has excellent heat dissipation characteristics, helping to prevent the overheating of the tool and the workpiece. This is especially important in high-speed cutting operations where heat buildup can damage tools and affect the workpiece quality.
4. **Chip Removal**:   - Fine Kut SS 9000 is designed to help remove metal chips effectively from the cutting area, preventing them from interfering with the cutting process and improving the overall efficiency of the machining operation.
5. **Corrosion Protection**:   - The cutting oil contains rust inhibitors that protect both the tool and the workpiece from corrosion, especially in humid environments or when the fluid is exposed to moisture.
6. **Low Foam and Stability**:   - It is formulated to produce minimal foam during operation, ensuring that the cutting fluid is applied consistently and effectively. This also helps in reducing the risk of cavitation and unstable cutting conditions.
7. **Extended Tool Life**:   - The premium formula of Fine Kut SS 9000 helps extend the life of cutting tools by reducing wear and heat damage, making it a cost-effective solution for high-performance machining.
### Applications:Fine Kut SS 9000 Semi-Synthetic Cutting Oil is suitable for a wide variety of machining processes, including:- **Turning**: For cutting operations where high lubrication and cooling are necessary.- **Milling**: In milling operations to prevent excessive heat buildup and ensure smooth cutting.- **Drilling**: For drilling through metals and other materials, especially those that generate significant heat.- **Tapping and Threading**: Effective in reducing friction and providing lubrication for threading and tapping operations.- **Grinding**: Used for precision grinding, especially when fine finishes are required.- **Sawing**: Ideal for sawing operations where effective cooling and lubrication are needed.
### Advantages:1. **Enhanced Performance**: Fine Kut SS 9000 provides a premium level of lubrication and cooling, ensuring high-quality machining results and smooth operations.2. **Cost-Effective**: As a semi-synthetic fluid, it offers a balance of performance and cost, providing many of the benefits of fully synthetic oils at a lower price.3. **Environmental and Operator Safety**: The fluid is generally formulated with low toxicity and lower environmental impact compared to straight oils, improving safety in the workplace.4. **Longer Tool Life and Lower Maintenance**: By reducing wear on both tools and machine components, the fluid can lead to lower downtime and maintenance costs, improving overall productivity.

Fine Kut SS 3000 (BLUE) Semi-Synthetic Cutting Oil is a specialized lubricant used primarily in machining and metalworking applications. It is a semi-synthetic cutting oil, which means it combines both mineral oil and synthetic compounds to provide enhanced performance. Below are the key features and uses of Fine Kut SS 3000: Key Features: 1. Semi-Synthetic Composition: This cutting oil is made with a blend of synthetic fluids and mineral oils, offering a balance between the lubricating properties of mineral oils and the cooling and performance benefits of synthetic oils. 2. Enhanced Lubrication: It provides excellent lubrication, which reduces wear and tear on cutting tools, extending tool life and improving machining efficiency. 3. Cooling Effect: The product helps in cooling the workpiece and cutting tools during operations, preventing overheating, which can cause metal deformation and poor surface finish. 4. Rust and Corrosion Protection: Fine Kut SS 3000 offers good protection against rust and corrosion, which helps in preserving both the machinery and the workpieces. 5. Good Chip Removal: It helps with the removal of metal chips produced during machining, ensuring smooth operations and preventing damage to both tools and workpieces. 6. Wide Application: It is suitable for various metalworking processes, including turning, milling, grinding, drilling, and tapping. It is typically used with ferrous and non-ferrous materials. 7. Low Odor: Compared to traditional cutting oils, Fine Kut SS 3000 generally has lower odor, making it more comfortable to use in manufacturing environments. Applications: • CNC Machining • Turning • Milling • Grinding • Drilling and Tapping • Sawing and Surface Finishing Advantages: • Improved tool life and machining efficiency. • Reduced heat generation and improved surface finish. • Low maintenance due to better chip removal and reduced staining. • Cost-effective in the long run due to its enhanced performance and lower consumption. Safety & Handling: As with all cutting oils, it is important to follow safety guidelines regarding handling and disposal. Avoid prolonged skin contact, and use proper personal protective equipment (PPE) such as gloves and goggles when handling the product. If you’re using Fine Kut SS 3000, be sure to check the manufacturer's recommendations for dilution ratios or concentration guidelines to get optimal results for your specific machine and machining process.

ALESSA 9000(Premium Semi Syntetic Cutting Oil) Multi MetalALESSA - 9000 is one of our premium products, which meets all needs and expectations of modern dayprecision, speed and cost effective machining. This semi-synthetic oil is blended with highly refined andspecially treated base oils and synthetic esters which provides extremely oxidative and thermally stable oil filmsduring operations. It has very good flushing and cooling properties, which renders suitable for operations like,High Speed Grinding, CBN Grinding, Drilling, Milling, Turning and Tapping on CNC’s and multi spindlemachines . It gives best visibility of the operation due to its translucent emulsion. Due to good flushingproperties the chip carry is fantastic, giving mirror finish. It is equipped with unique extreme pressure additivesand fungicides that make it all-purpose coolant with value for money, tool and bath life.

Fine Kut SS 8000:Is a semi synthetic water miscible cutting fuild designed to achieve high performance in modern day machining .

It works on all ferrous & non ferrous metals .

Specially designed for Cast Iron

Excellent hard water stability upto 650 ppm .

Features:

Translucent Emulsion , Micro-nano Emulsion

Excellent oxidation stability

Excellent sump life

Fine Kut SS 4000:Is a semi synthetic water miscible cutting fuild designed to achieve high performance in modern day machining .

It works on all ferrous & non ferrous metals .

Specially designed for Aluminun , Stainless Steel .

Excellent hard water stability upto 650 ppm .

Features:

Translucent Emulsion , Micro-nano Emulsion

Excellent oxidation stability

Excellent sump life

SynthoFine 70 is a Fully Synthetic water soluble cutting oil which is used in all types of Grinding operations in modern machines . Concentration to be maintained is between 3-7 % depending upon operation .
Works in medium hard water .


Benefits -

Excellent corrossion protection .
Low evaporation rate
Better Sludge carrying capacity while machining